Complete Automatic
Bottling Line Solution
Our complete automatic bottling line integrates bottle unscrambling, electronic counting, desiccant inserting, capping, induction sealing and labeling into one continuous packaging solution.
One Counting & Bottling Solution for Different Solid Products
RUIYI complete automatic bottling lines can handle a wide range of countable solid products, from tablets, capsules and softgels to gummies, candies, food products, balls, pellets and other regularly shaped items. Machine configurations can be customized according to product size, shape and packaging requirements.
Complete Automatic Bottling Line Configuration
A complete automatic bottling line can integrate bottle feeding, product counting, desiccant inserting, capping, induction sealing, labeling and bottle collection into one continuous packaging process for a wide range of countable solid products.
Automatic Bottle
Unscrambler
Automatic bottle feeding and orientation
Electronic
Counting Machine
Automatic counting for different solid products
Desiccant
Inserter
Automatic desiccant pouch insertion
Automatic
Capping Machine
Automatic cap feeding and tightening
Induction
Sealing Machine
Aluminum foil induction sealing
Round Bottle
Labeling Machine
Automatic bottle label application
Bottle Collection
Turntable
Finished bottle collection
How the Complete Automatic Bottling Line Works
The complete automatic bottling process can be divided into four main stages, from empty bottle feeding and product counting to capping, sealing, labeling and finished bottle collection.
Bottle Feeding & Positioning
Empty bottles are automatically organized, oriented and transferred onto the conveyor to provide a stable and continuous bottle supply for the following counting and packaging processes.
Product Counting & Bottle Filling
Countable solid products are automatically counted according to the preset quantity and filled into each bottle. A desiccant pouch can also be inserted when required by the product and packaging process.
Capping & Induction Sealing
Filled bottles are automatically capped and tightened. When induction sealing is required, compatible aluminum foil liners are then sealed to the bottle opening before the bottles continue to the labeling process.
Labeling & Bottle Collection
Labels are automatically applied to the finished bottles. The bottles are then transferred to the collection turntable for organized accumulation or transfer to the next packaging process.
Need a Different Bottling Line Configuration?
The equipment combination can be customized according to your product characteristics, bottle and cap specifications, required capacity and packaging process.
Configure the Right Automatic Bottling Line for Your Production
The right complete automatic bottling line depends on your product characteristics, bottle specifications, quantity per bottle, target capacity and the packaging processes required for your production.
Product Characteristics
Tell us what product you need to count and bottle, including its size, shape and characteristics. Tablets, capsules, softgels, gummies, candies, food products and other countable solid items can be evaluated.
Bottle Specifications
Bottle diameter, height, opening size, material and cap specifications help determine the suitable bottle handling, capping and conveyor configuration.
Quantity per Bottle
Tell us how many pieces need to be filled into each bottle. The required quantity per bottle is an important factor when selecting the counting machine and evaluating line capacity.
Required Capacity
Your target bottles per minute or required production output helps determine the suitable counting channels and the capacity of each supporting machine in the line.
Required Packaging Process
Select the processes your production requires, such as desiccant insertion, capping, induction sealing, labeling and bottle collection. Machines can be added or removed according to your actual packaging needs.
Not Sure Which Bottling Line Configuration You Need?
Send us your product sample or specifications, bottle and cap dimensions, quantity per bottle, required capacity and packaging requirements. RUIYI can recommend a suitable automatic bottling line configuration for your project.
Why Choose RUIYI for Your Automatic Bottling Line?
From standalone electronic counting machines to complete automatic bottling lines, RUIYI MACHINERY provides flexible equipment configurations for different countable solid products, bottle specifications, production capacities and packaging requirements.
Flexible Line Configuration
Select the machines required for your actual production process. Counting, desiccant inserting, capping, sealing, labeling and bottle collection equipment can be configured according to your project.
Solutions for Different Products
Electronic counting solutions can be configured for tablets, capsules, softgels, gummies, candies, suitable food products, balls, pellets and other countable solid items.
Complete Line Integration
Bottle feeding, product counting, desiccant inserting, capping, induction sealing, labeling and bottle collection equipment can work together as one continuous production line.
Technical & Project Support
RUIYI supports machine selection, line configuration, production-line connection, operation guidance and after-sales communication throughout your bottling line project.
RUIYI MACHINERY — Counting & Bottling Equipment Manufacturer
HANGZHOU RUIYI MACHINERY TECHNOLOGY CO., LTD. supplies electronic counting machines and automatic bottling equipment for pharmaceutical, nutraceutical and other suitable solid-product packaging applications. Complete line configurations can be recommended according to the customer's product characteristics, bottle specifications, required capacity and packaging process.
Complete Automatic Bottling Line FAQ
Common questions about products, equipment, bottle compatibility, capacity and customization when selecting a complete automatic bottling line.
A complete automatic bottling line can be configured for a wide range of countable solid products, including tablets, hard capsules, softgels, gummies, candies, suitable food products, balls, pellets and other regularly shaped solid items. The final configuration depends on the product's size, shape, characteristics, required quantity per bottle and target production capacity.
A typical complete automatic bottling line can include an automatic bottle unscrambler, electronic counting machine, desiccant inserter, automatic capping machine, induction sealing machine, round bottle labeling machine and bottle collection turntable. Individual machines can be added or removed according to the required packaging process.
The electronic counting machine should be selected according to the product characteristics, quantity per bottle, bottle specifications and required production capacity. RUIYI provides different counting machine configurations and channel options so the counter can be matched with the required output and the other machines in the bottling line.
Yes, a bottling line can be configured for multiple compatible bottle sizes. The applicable range depends on bottle diameter, height, opening size, bottle material, cap specifications and the selected machine configuration. Bottle samples or detailed dimensions should be provided before the line configuration is confirmed.
Yes. The required quantity per bottle can be set through the electronic counting machine. Different counting quantities can be configured for different production batches, provided the product, bottle and required production speed remain suitable for the selected equipment configuration.
No. These machines are selected according to the required packaging process. For example, a desiccant inserter can be included when desiccant is required, while induction sealing and labeling equipment can be added when those processes are part of the package design. The line does not need to use every machine shown in a standard configuration.
Yes. RUIYI can configure a complete automatic bottling line according to the customer's product characteristics, bottle and cap specifications, quantity per bottle, required production capacity and packaging process. The equipment combination and line layout can be evaluated according to the actual production requirements of the project.
Please provide the product name, size, shape and characteristics, bottle dimensions, bottle opening size, cap information, quantity required per bottle, target production capacity and the packaging processes you need. Product and bottle photos, drawings or physical samples can also help RUIYI evaluate and recommend a suitable line configuration.
Have More Questions About Your Bottling Line Project?
Send us your product, bottle and production requirements. RUIYI can help you evaluate a suitable automatic bottling line configuration.
Ready to Build Your Complete Automatic Bottling Line?
Tell us what you need to count, bottle and package. RUIYI MACHINERY can recommend a suitable complete automatic bottling line configuration according to your product characteristics, bottle specifications, required capacity and packaging process.
Industry Reference: For complete automatic bottling lines used in pharmaceutical manufacturing and packaging applications, manufacturers can review the FDA Current Good Manufacturing Practice (CGMP) Regulations as an industry reference. Applicable requirements should be evaluated according to the product, market and local regulations of each project.